The combiSENSOR KSB6430 combines two different measuring principles and converts their advantages into precise thickness measurements. The measuring range of the sensor extends from 5 µm to 3 mm and is therefore designed for both very thin and thicker coatings. Read more…
Author: E-Mobility Engineering
Fellten Charge Qube
Peter Donaldson investigates a containerised system that can charge multiple vehicles and doesn’t need a grid connection.
Until the electric power grid is able to support fast charging for EVs everywhere, there is likely to always be a market for something like Fellten’s Charge Qube – a containerised system that stores energy in repurposed battery packs and can charge multiple vehicles simultaneously, with or without a connection to the grid. Read more…
HIL Testing
Nick Flaherty traces the line where digital models of components meet simulation to experience a vehicle before it is even built
Virtual design methodologies are increasingly being adopted in the development of e-mobility platforms – combining digital models of components with simulation to create a digital twin of an entire vehicle that can be driven before it has even been built. Read more…
Battery leak testing
Peter Donaldson delves into the world of battery leak testing.
With the exception of old, British motorbike engines – it was said that if they’re not leaking, there’s no oil in them – leaks from anything are usually a sign of a problem.
The escape of liquids such as coolant and electrolyte are undesirable, and the emission of gases can be the first warning sign of a thermal runaway. Read more…
AI and battery management systems
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AI is with us and it’s being incorporated into battery management systems (BMS), but its implementation faces challenges, writes Peter Donaldson.
Machine learning (ML) is applied to improve the accuracy of state estimation, with neural networks and support vector machines analysing historical data, and driving patterns and environmental conditions to estimate, predict and optimise battery states of charge, health and power. Read more…
Doosan Bobcat T7X
Doosan Bobcat is using electrification to not only reduce emissions in construction but also radically change the operation of compact track loaders, reports Will Gray
Construction is not the first industry you think of when it comes to sustainability or electrification. Heavy, power-hungry machines do not immediately suggest the ideal platform for battery-powered performance, yet Bobcat has discovered the opposite, with its new T7X compact track loader outperforming its diesel-powered equivalent in almost every area. Read more…
In conversation: Tony Fong
Everrati’s head of engineering discusses novel ways of electrifying classic cars with Will Gray
Electric vehicle (EV) technology is moving at a rapid pace and much of that is thanks to people like Tony Fong. As head of engineering at luxury electric car company Everrati, he is pioneering cutting-edge innovation in the most unlikely of places – by implanting the latest powertrain components into old classics to create the systems of the future. Read more…
Motor testing
Peter Donaldson examines various means of testing electric motors.
Although mechanically simple, compared with internal combustion engines, the electric motors forming the heart of the propulsion system of EVs of all kinds must go through intensive testing. This involves the use of many technologies and procedures to probe performance, efficiency, reliability and safety at every stage of manufacture and integration. Read more…
Scania enhances e-bus offering with new e-machine, battery and charging options
Scania’s new e-machine is fully adapted to the company’s complete battery-electric bus platform. Four power options are now available, and an integrated two- or four-speed gearbox, offering an impressive combination of increased performance and efficiency, flexibility and zero emissions. A further battery option has been added, and a charging interface at the rear of the bus will quicken power uptake. Read more…
magniX launches new engine range for electric helicopters
magniX, the company powering the electric aviation revolution, today announced the launch of a new range of lightweight, high-speed electric engines. HeliStorm engines are ideally suited for helicopters, from light single engine to larger hybrid-electric twin engine rotorcraft, as well as for airborne power generation. Read more…
New VW ID. EVERY1
Since the Beetle, Volkswagen has been enabling affordable mobility for millions of people with compact and likeable cars. With the ID. EVERY101 concept car, the German car manufacturer is now showing an entry-level all-electric model. Volkswagen will launch the production version in 2027 – with a starting price of around 20,000 euros. The ID. Read more…
New VW ID. EVERY1
Since the Beetle, Volkswagen has been enabling affordable mobility for millions of people with compact and likeable cars. With the ID. EVERY101 concept car, the German car manufacturer is now showing an entry-level all-electric model. Volkswagen will launch the production version in 2027 – with a starting price of around 20,000 euros. The ID. Read more…
New manufacturing innovations offer EV weight loss
The quest for greater efficiency and range in EVs is often focused on battery technology and drivetrain efficiency, but fundamental physics point to another key factor in the equation: weight. The increasingly popular move from 400V to 800V systems saves weight through lighter cables, but even reductions of a few kilogrammes can make a tangible difference and one company is exploring innovations in sheet metal that could change the game. Read more…
Rising demand for mechanical insulation stripping of busbars
Busbars can be found in a wide range of electric vehicles, from small passenger cars to large trucks. Different requirements, dimensions and geometries have to be considered in the manufacturing process of these vehicles. Busbar machines from WAFIOS cover a broad product range. Read more…
Coreless technology shrinks current sensor
Melexis has used a digitally controlled, coreless technology that shrinks the size of a current sensor, writes Nick Flaherty.
The MLX91235 sensor eliminates the need for a ferromagnetic core, enabling the measurement of larger currents flowing through external primary conductors, including busbars. Read more…
innolectric unveils CEC flexible charging platform
Innolectric has rolled out the Compact Efficient Charger (CEC) platform, designed to simplify and optimise the charging process for EVs.
With its power density of 2.0 kW/L, the CEC is compatible with major AC and DC charging standards. Read more…
Analysis finds Altilium’s CAM outperforms virgin mined materials
Altilium has announced the results of research by Imperial College London, revealing that its recycled cathode materials (CAM) match and outperform virgin mined materials – a critical milestone in the bid to meet net-zero targets. Read more…
OsecoElfab offers pressure relief for Li-ion batteries
OsecoElfab has launched a portfolio of pressure-relief solutions designed for lithium-ion battery applications in the e-mobility sector, marketed under the OE Lion brand.
The specialised rupture discs support custom battery design, enabling manufacturers to create safer, simpler and more cost-effective Li-ion batteries. Read more…
Littelfuse rolls out new series of dual-circuit tactile switches
Littelfuse has unveiled the C&K Switches KSC2 KSC Dual Circuit Technology (DCT) series.
The latest addition to its innovative tactile switch series offers a 3.5 mm actuator height, which is lower than the KSC4 DCT at 5.2 mm. This allows it to fit into tighter spaces, providing greater design flexibility. Read more…
Additive Drives uses injection-moulded copper
Additive Drives has developed an injection-moulded copper process for the next generation of electric-drive busbars, writes Nick Flaherty.
The development combines the best of two worlds: specialised design and mass production.
Additive Drives is using the process for busbars with printed, conventional or injection-moulded parts in copper and plastic. Read more…